AIChE CCPS Process Safety Professional Certification : CCPSC

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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. For flashing liquids:

A) the energy for the flashing comes from the enthalpy of the liquid
B) the fraction flashed is always less than 10% of the total mass
C) flashing will never occur if the liquid is stored above its normal boiling point
D) the fraction flashed is always more than 50% of the total mass

2. A company has done a statistical/metric study on root causes of incidents over the last dozen years. It shows a steady, marked increase in the number of incidents with root cause being insufficient operator knowledge of the process. Which two of the following statements are most reasonable?

A) The company's training program might need improvement
B) The incident investigation element is clearly deficient
C) Better writing of operating procedures will compensate for insufficient process knowledge by the operators
D) Facility audits are not detecting the issue
E) The company's process safety competency could be deteriorating

3. A line is provided for adding a chemical to a reactor to quench the reaction. The line has an automatic valve which is designed to open when reactor temperature exceeds the High-High limit. Which of the items are key parts of the ITPM (Inspection, Testing, and Preventive Maintenance) requirements for the valve? (Select all that apply)

A) Valve must be designed to fail open
B) Valve must be designed to open quickly enough to quench the reaction
C) Valve must be functionally tested to ensure that it opens quickly enough to quench the reaction
D) Valve and its control system must be inspected and tested with sufficient frequency to confirm that it will reliably open when required

4. The photo below represents part of the overhead piping for a reactor with a 90 psig maximum allowable working pressure (MAWP). Which of the following statements are correct? (select all that apply)

A) The pressure gauge shown can be used to verify that the relief device is set correctly
B) The combination of rupture disc and relief valve is an acceptable overpressure protection configuration
C) A rupture disc installed upstream of a relief valve can protect the valve from corrosion and fouling
D) A drain valve between the rupture disc and relief valve can compromise overpressure protection

5. A rupture pin relief device operates when:

A) An electric solenoid operates a pin, allowing the valve seat to open
B) A rod buckles at a specific pressure allowing the seat to open
C) A special spiral spring called a "pin spring" pushes against the valve seat - the valve opens when the pressure against the seat is high enough
D) This is a special type of spring relief with a very small seat, called a pin seat

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