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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - Technical Review and Risk Assessment - MOC Process Requirements - Personnel and Organizational Changes |
| Topic 2: Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Investigation Report Development - Root Cause Analysis Methods - Incident Classification and Severity - Lessons Learned and Knowledge Management |
| Topic 3: Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Elements of PSM Systems - Policy and Strategic Planning - Continuous Improvement Frameworks |
| Topic 4: Risk Assessment and Analysis | 20-25% | - Layer of Protection Analysis (LOPA) - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Hazard and Operability Analysis (HAZOP) - Bow-Tie Analysis - Fault Tree Analysis (FTA) - Hazard Identification (HAZID) |
| Topic 5: Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Startup and Shutdown Procedures - Operations Training and Competency - Safe Work Practices - Standard Operating Procedures (SOPs) |
| Topic 6: Emergency Planning and Response | 5-10% | - Emergency Response Planning - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Containment and Mitigation Barriers |
| Topic 7: Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Toxicology and Exposure Assessment - Equipment Design and Integrity |
| Topic 8: Regulatory Compliance and Auditing | 5-10% | - Compliance Verification Methods - EPA RMP Regulations - OSHA PSM Requirements - International Process Safety Standards - Process Safety Auditing Techniques |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. The Management of Change element: (select all that apply)
A) Helps avoid inaccuracies in process safety information
B) Helps maintain safe process operations
C) Requires communicating approved changes to affected contractors
D) Makes the evaluation of the safety impact of a small change optional
2. For flashing liquids:
A) the energy for the flashing comes from the enthalpy of the liquid
B) the fraction flashed is always less than 10% of the total mass
C) flashing will never occur if the liquid is stored above its normal boiling point
D) the fraction flashed is always more than 50% of the total mass
3. After an incident with fatal consequences, you are requested by top management to form an investigation team. Who of the following would be the most suitable candidate to lead the company investigation?
A) The lead process engineer of the plant
B) The plant manager
C) The integrity and maintenance supervisor
D) An authorized off-site company resource
E) A representative of the contractor that was performing the task when the accident occurred
4. Which of the following statements are true with respect to Compliance with Standards? (select all that apply)
A) It is valid for a company to develop its own internal standards
B) Existing equipment must always comply with the most recent edition of the relevant standard
C) Standards should be updated to reflect new knowledge as it is acquired
D) It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
E) Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
F) Company internal standards are required to be updated before each process hazard analysis revalidation
5. Which of the following can be used as a metric for training? (Select all that apply)
A) Percentage of personnel trained on their process safety management responsibilities
B) Average response time to the resolution of a process safety suggestion
C) Percentage of workers whose training is overdue
D) Number of employees participating in process hazard analysis
Solutions:
| Question # 1 Answer: A,B,C | Question # 2 Answer: A | Question # 3 Answer: D | Question # 4 Answer: A,C,E | Question # 5 Answer: A,C |
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